HIOKI In-circuit Flying Probe Tester

FA-1240-60

HIOKI FA1240-60 In-circuit Flying Probe Tester offers fast and efficient in-circuit testing for SMT board assemblies. It eliminates the need for fixtures, enabling quick setup and effective detection of misplaced, faulty, or poorly connected components. HIOKI’s unique resistance testing and solder joint integrity tests ensure rapid, damage-free evaluation, while the four-terminal measurement detects even the smallest differences in solder quality. The automated optical inspection (AOI) function provides reliable analysis of component position, presence, and polarity. The FA1240 operates at speeds of up to 40 steps per second with a 0.15mm probing pitch.

Ultra high speed measuring
With a measurement rate of up to 40 steps per second, HIOKI's flying probe testers help reduce tact times and are suitable for fully automated production lines, preventing bottlenecks.
Fine pitch inspection
With a lead pitch of 0.2 mm, HIOKI's testers provide accurate and consistent results, enabling reliable inspection of fine-pitch components that fixture-based testers often struggle to handle.
Enhanced vision inspection
Enhance your overall inspection strategy with HIOKI’s standard vision function, which enables component presence/absence checks, along with polarity and displacement verification.
A wealth of options
A variety of options and accessories are available, making it easy to create an optimized system for your needs.
User-friendly interface
The newly designed user interface features a graphics-rich environment, making productivity more intuitive and efficient. Reliable and competent testing is ensured, regardless of the operator.
Wide inspection area
Wide range of board sizes can be inspected from 2″ x 2″ to 20″ x 18″.
Automatic position compensation function
A standard feature that works seamlessly with a high-precision mechanism, enabling probing with exceptional accuracy. The debugging process is straightforward and precise, using a CCD camera for teaching data coordinates and creating offsets.
Loading system as standard
The board loading function is included as a standard feature, simplifying the setup of an automatic inspection system. It also comes with a standard interface for HIOKI equipment, including SMEMA compatibility.

HIOKI flying probe tester

Application for EV battery module

HIOKI’s flying probe tester FA1240 delivers high-speed, high-precision, fixture-less testing of battery module with four flying probes. Proprietary flying 4 terminal probes visualize the magnitude of weld defects based on resistance values and enable accurate testing of lithium-ion battery internal resistance.

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