Sayaka PCB router machine for automatic PCB depaneling

Sayaka Router machine /PCB separator

SAYAKA PCB DEPANELING SOLUTIONS

High-Precision PCB Router Machines for Low-Stress Depaneling

SAYAKA PCB router machines provide precise and repeatable PCB depaneling for SMT production, electronics manufacturing and high-quality assembly processes.

Flexible routing programs, accurate positioning and efficient dust extraction help minimise mechanical stress on circuit boards, components and solder joints. Desktop and stand-alone models are available for different PCB sizes, production volumes and automation requirements.

  • Cutting speed up to 50 mm/s
  • PCB sizes up to 500 × 600 mm
  • Desktop and stand-alone models
Solution for stress free depanelization
Fixture-based highly efficient dust vacuum system
Clean and precise depanelization for densely populated PCBs
Advanced image-processing software offers point-and-click operation for programming router paths
Automatic alignment compensation by CCD camera
User-friendly operation

TECHNICAL SPECIFICATIONS

Desktop PCB Router Models

Comparison of the compact SAM-CT23Q and CCD-equipped SAM-CT23S.

Specification SAM-CT23Q SAM-CT23S
Maximum PCB size 250 × 350 mm 250 × 350 mm
PCB thickness 0.4–2.0 mm 0.4–2.0 mm
PCB materials FR4, CEM1, CEM3, etc. FR4, CEM1, CEM3, etc.
Router-bit diameter Ø 0.8–3.0 mm Ø 0.8–3.0 mm
Maximum cutting speed 50 mm/s 50 mm/s
Maximum moving speed 400 mm/s 500 mm/s
Repeat accuracy ±0.02 mm ±0.02 mm
Maximum Z-axis stroke 25 mm 40 mm
Router-depth adjustment Manual 3-stage
Optional automatic 2-stage
Automatic 5-stage
Spindle speed Standard: 40,000 rpm
Optional: 5,000–60,000 rpm
25,000–50,000 rpm
Axis control AC servo motor (XY)
Cylinder (Z)
XYZ stepping motor / servo control
Power supply 1Φ AC230 V, 50/60 Hz 1Φ AC100–240 V, 50/60 Hz
Power consumption Approx. 1.2 kVA
Including dust collector
Approx. 1.2 kVA
Including dust collector
Pneumatic pressure 0.5–0.7 MPa Confirm according to configuration
Air consumption Approx. 10 L/min Confirm according to configuration
Main-unit weight Approx. 60 kg Approx. 85 kg
Dimensions (W × D × H) 720 × 640 × 500 mm 800 × 700 × 510 mm

← Swipe horizontally to view all columns →

INDUSTRIAL MODELS

Stand-Alone NJ Series

High-performance systems for industrial PCB depaneling and continuous production.

Specification SAM-CT23NJ SAM-CT34NJ SAM-CT56NJ
Maximum PCB size 250 × 350 mm 300 × 400 mm 500 × 600 mm
PCB thickness 0.4–2.0 mm 0.4–2.0 mm 0.4–2.0 mm
PCB materials FR4, CEM1, CEM3, etc. FR4, CEM1, CEM3, etc. FR4, CEM1, CEM3, etc.
Router-bit diameter Ø 0.8–3.0 mm Ø 0.8–3.0 mm Ø 0.8–3.0 mm
Maximum cutting speed 50 mm/s 50 mm/s 50 mm/s
Maximum moving speed 800 mm/s 800 mm/s 800 mm/s
Repeat accuracy ±0.01 mm ±0.01 mm ±0.01 mm
Maximum Z-axis stroke 40 mm 40 mm 40 mm
Router-depth adjustment Automatic 5-stage Automatic 5-stage Automatic 5-stage
Spindle speed 5,000–60,000 rpm 5,000–60,000 rpm 5,000–60,000 rpm
Axis control AC servo AC servo AC servo
Power supply 3Φ AC400 V
50/60 Hz
3Φ AC400 V
50/60 Hz
3Φ AC400 V
50/60 Hz
Power consumption 3.0 kVA
Including dust collector
3.0 kVA
Including dust collector
3.0 kVA
Including dust collector
Pneumatic pressure 0.5 MPa 0.5 MPa 0.5 MPa
Air consumption 20–30 L/min 20–30 L/min 20–30 L/min
Main-unit weight Approx. 300 kg Approx. 400 kg Approx. 550 kg
Dimensions (W × D × H) 800 × 1105 ×
1322 mm
900 × 1205 ×
1327 mm
1170 × 1380 ×
1368 mm

← Swipe horizontally to view all columns →

Specifications are subject to change without notice. Final machine
configuration should be confirmed with SSG before ordering.

MODEL SELECTION GUIDE

Which SAYAKA PCB Router Fits Your Production?

Select a model according to PCB size, required positioning accuracy,
production volume and available installation space.

SAM-CT23Q

Compact and Cost-Effective

A compact desktop machine for small to medium production volumes,
limited installation space and flexible product changes.

✓ Maximum PCB size: 250 × 350 mm
✓ Compact desktop design
✓ Suitable for flexible production
✓ Lower initial investment

SAM-CT23S

Desktop Model with CCD Camera

Designed for applications requiring precise fiducial alignment,
traceability and more automated depth control.

✓ Maximum PCB size: 250 × 350 mm
✓ Integrated CCD positioning
✓ Automatic 5-stage depth control
✓ Suitable for demanding desktop applications

SAM-CT23NJ

Stand-Alone Production Model

High-performance stand-alone machine for industrial production and
frequent processing of PCBs up to 250 × 350 mm.

✓ Moving speed up to 800 mm/s
✓ Repeat accuracy of ±0.01 mm
✓ CCD alignment
✓ Suitable for continuous production

SAM-CT34NJ

Larger PCB Processing

A stand-alone industrial model for larger panels and workflows
requiring a maximum PCB size of 300 × 400 mm.

✓ Maximum PCB size: 300 × 400 mm
✓ High-speed AC-servo control
✓ Automatic depth adjustment
✓ Industrial series production

SAM-CT56NJ

Maximum PCB Capacity

The largest NJ model for high-volume production and PCB panels up
to 500 × 600 mm.

✓ Maximum PCB size: 500 × 600 mm
✓ Repeat accuracy of ±0.01 mm
✓ High-capacity production
✓ Large industrial assemblies

APPLICATION REVIEW

Not Sure Which Model to Select?

Send us the PCB dimensions, material, panel layout, component
heights, required production volume and cutting requirements.

SAYAKA PCB Depaneling Router Machine

Watch the SAYAKA PCB depaneling router machine in operation for high-precision PCB separation in SMT manufacturing applications.

FREQUENTLY ASKED QUESTIONS

SAYAKA PCB Router Machine FAQ

Find answers about SAYAKA PCB depaneling, routing technology,
dust extraction, production capacity and model selection.

What is the SAYAKA PCB Router Machine used for?

The SAYAKA PCB Router Machine is used for precise PCB depaneling
and PCB separation in SMT and electronics manufacturing. It
separates printed circuit boards from panels using routing
technology while helping reduce mechanical stress on components,
solder joints and board edges.

Why use a router machine for PCB depaneling?

A router machine is suitable when PCB panels require accurate
separation with reduced stress on components, solder joints and
board edges. Compared with manual cutting or unsuitable
separation methods, routing supports cleaner and more repeatable
PCB depaneling.

Is the SAYAKA PCB separator suitable for high-volume production?

Yes. SAYAKA PCB routers are available for flexible production
as well as higher-volume industrial applications. Depending on
the model, movement speeds of up to 800 mm/s and repeatable
positioning support efficient PCB processing in production
environments.

How does the dust extraction system help?

The fixture-based extraction system collects routing dust close
to the cutting point. This supports a cleaner depaneling process
and helps reduce dust around the PCB, fixture and machine area.
The final extraction configuration depends on the selected
machine and application.

What are the main benefits of a SAYAKA PCB Router Machine?

The main benefits include precise PCB separation, reduced
mechanical stress, flexible routing programs, efficient dust
extraction, high-speed movement and repeatable cutting
performance. SAYAKA offers both compact desktop systems and
larger stand-alone machines.

Which SAYAKA model is suitable for my PCB?

Model selection depends on PCB dimensions, material, panel
layout, component height, required accuracy, production volume
and available installation space. SSG can review your PCB data
and recommend a suitable desktop or stand-alone SAYAKA model.

APPLICATION SUPPORT

Discuss your PCB depaneling requirements

Send us your PCB dimensions, panel layout, material, component height
and expected production volume. Our team will help you identify a
suitable SAYAKA router model.

Downloads

Find important product information and resources here. Download helpful documents to learn more.